Roll length calculator: diameter to meters (estimated)

Estimates the wound length of a fabric roll from its outer diameter, inner core diameter and fabric thickness.

Estimated length
m
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Formula

L (m) = π × (D_outer² − D_inner²) ÷ (4 × thickness) ÷ 1000 — D and thickness in mm, result is estimated

Worked example

For outer diameter 300 mm, inner core 100 mm, fabric thickness 0.5 mm: π × (300² − 100²) ÷ (4 × 0.5) ÷ 1000 = 3.14159 × (90,000 − 10,000) ÷ 2 ÷ 1000 = 3.14159 × 80,000 ÷ 2 ÷ 1000 ≈ 125.7 m (estimated).

Estimated — indicative value.

Frequently asked questions

How do you find roll length from diameter?

Without unwinding, measure the outer diameter, the inner core (tube) diameter and the single-layer fabric thickness in mm; plug them into L = π × (D_outer² − D_inner²) ÷ (4 × thickness) and divide by 1000 to convert to meters. The result is an estimate based on a uniform-spiral assumption.

Why is this result an estimate?

The formula assumes a perfect spiral wind and constant thickness. In practice winding tension, loft, moisture and fabric compression shift the figure, so expect about ±5-10% and unwind to measure when an exact length is required.

How do I measure thickness accurately?

Measure the thickness of a single fabric layer with a thickness gauge (micrometer), under a standard load if possible. Thickness is inversely proportional in the formula, so halving it doubles the estimated length — small errors here matter.

What if I ignore the inner core diameter?

The inner core (cardboard tube) holds no fabric; treating its diameter as zero overstates the length. In the example, ignoring the core gives ≈141.4 m versus the true estimate of 125.7 m — roughly 12% high.

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